Miller Boat Line is adding a 40' midbody extension to
    the Put-in-Bay.
FERRY OPERATOR SAVES 20 PERCENT WITH MIDBODY WORK

2/1/2010

Scott Market made a Solomonic decision about one of his four vessels that serve vacation islands in Lake Erie. The principal of Miller Boat Line , Put-in-Bay, Ohio, wanted to increase capacity in a cost effective way. So he cut a boat in two.

He's adding a 40' steel midbody extension to the passenger/vehicle ferry Put-in-Bay , which originally measured 96'x38'x7'. The work being done at Great Lakes Shipyard , a division of the Great Lakes Group , Cleveland, will enable the ferry to carry eight additional full-size cars or 100 more passengers.

The Put-in-Bay , built for Miller in 1997 by Bay Shipbuilding Co., Sturgeon Bay, Wis., had its bow cut off in early December in preparation for the new module. The lengthened vessel will be back in service in time for the new operating season in March. Market will decide whether to stretch any of the three remaining 96' ferries in the fleet after seeing how well the Put-in-Bay operates.

As for last year, "We were very fortunate. Our market was pretty good. We expected much worse," Market said. He'd be happy if 2010 were as good.

He figures the midbody project costs about 20-22 percent less than building new. Market is adding new  Caterpillar C18 electronically controlled EPA Tier 2 engines rated at 725 hp each, to replace the Caterpillar 3412s that put out a total of 1,300 hp. This will give the boat more maneuvering power, better fuel economy and produce less pollution. New Duramax keel coolers will complement the engines. "We are also phasing in a 10 to 20 percent biodiesel which in turn lessens our carbon footprint," he said.

"This is the first midbody section we've installed on a vessel," said Great Lakes Shipyard president Joseph Starck. "It's something new and different, which makes it fun."

The sliced area was clear of obstructions. "There's no tanks in the way, just some piping for the bilge area and electrical for lighting. We're not in the engine compartment," he said. "Everything is pre-lofted. There's very little wastage.

"The job is really perfect for us. It's right up our alley," Starck said. It's also a good opportunity for the yard. "Now we can provide drydocking for their whole fleet. It allows us to expand our business a little bit and take care of a good neighbor."

- D.K. DuPont


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